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Composite Rail Sleeper Continuous Production Line
Normal Rail Sleeper has following disadvantages: 1)the strength and durability of traditional wooden sleeper is not uniform enough, which makes the service life of wooden sleepers short; 2) the hardness of reinforced concrete sleepers is large, so its elasticity is poor, and the effect of noise reduction and shock absorption is also poor. After a period of use, it is easy to crack, which affects the safe operation of the railway; 3)Steel sleepers are bulky, which makes the laying, maintenance and transportation inconvenient. And the manufacturing cost of steel sleepers is very high.
In order to make up for the shortcomings of the above traditional sleepers, through continuous development and innovation, Weihua has developed a new composite sleeper production line. The glass fiber reinforced polyurethane composite sleepers have good elasticity, greatly improving the overall elasticity of the track structure, reducing the vibration impact on the subgrade and noise pollution on the environment during train operation; good insulation performance, no impact on the track circuit It has any impact, ensuring the safe operation of the train; at the same time, it has the excellent characteristics of hydrolysis resistance and grease resistance, as well as the unique weathering resistance to the weathering environment.
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In order to make up for the shortcomings of the above traditional sleepers, through continuous development and innovation, Weihua has developed a new composite sleeper production line. The glass fiber reinforced polyurethane composite sleepers have good elasticity, greatly improving the overall elasticity of the track structure, reducing the vibration impact on the subgrade and noise pollution on the environment during train operation; good insulation performance, no impact on the track circuit It has any impact, ensuring the safe operation of the train; at the same time, it has the excellent characteristics of hydrolysis resistance and grease resistance, as well as the unique weathering resistance to the weathering environment.
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Cyclopentane Storage System
Cyclopentane storage system is mainly used for storing cyclopentane which is unloaded from tank truck and then feeding the material to foaming machine automatically.
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Soft Substrate System
In July,2012, Weihua provided the whole set of flexible surface sandwich panel line to Nanjing Hongbaoli Co., Ltd., which has multiterm of top-level patent technology, such as side seal of sandwich panel, up & down surface material deviation correction centering and detecting, surface material connection and energy-saving of double-belt conveyor.
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Up and down decoiler for Soft Substrate Surface Material
As the production line is only used for soft substrate, we suggest to place the up and down decoilers on the ground straightly.
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Side Sealing Device
The side sealing devices is our patented technology which can reduce the waste of the chemical material and breakcthe traditional side sealing technology both at home and abroad.
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Automatic Tracking Disk Saw
Disk saw contains encoder servo tracking device, disk saw, working table, dust-extraction unit, adjustable roller, fast roller and so on.
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Soft Substrate Horizontal Cutting Device
Soft and hard layer horizontal cutting device is used for cutting the large size panel from the production line into finished product
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Soft Substrate Auto Stacker
1)Auto stacker system is composed of conveyor roller, pushing device, lifting mechanism and stacking transverse etc.
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Thermoplastic Film Wrapping Machine
After the stacked panels go into the wrapping machine through the transmission rollers, cover the thin film on the composite boards.
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Rock Wool Sandwich Panel Production Line
Rock wool system is used for slitting the big block rock wool into branches and conveying & turning to change the direction of fiber
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Rock Wool Storing And Lifting
Rock wool storing and lifting is used for meeting the requirement of feeding the rock wool continuously.
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