Transverse slitting system for soft surface layer

The horizontal slitting and cutting mechanism for soft and hard surface layers is a device for dividing large-size plates coming off the production line into finished products. Generally, plates coming off the production line are 1200 X2400mm, which are divided into 1200X600mm finished products at one time after passing through this device. The mechanism has high efficiency, simple structure and convenient operation.

Rib roller

1. The overall forging has high stiffness and strength. 2. Overall processing, reduce the cumulative tolerance, high precision. 3. The larger the diameter of the roller, the better the strength. 4. surface carburizing, high surface hardness. 5. Wear-resistant, long service life.

Rock wool typesetting clamping conveying

Conveying and typesetting is to recombine the rock wool strips with flush end faces after the plate is turned over and arrange the scattered joints alternately, so as to prevent the joints of the rock wool strips from being concentrated together and easily breaking at the joints.

Palletizing

The function of the machine is to stack the cut finished boards in accordance with the first-in-first-out order, and to ensure that the stacking is straight on all sides, laying the foundation for the packaging of heat-shrinkable films in the next process.

Polyurethane molding machine

The roll forming machine is a very important forming equipment. It is used for the forming of the outer plate and has a great influence on the surface quality of the sandwich panel. This is one of the core components of the entire production line and one of the important steps to ensure the quality of sandwich panels. The German COPRA software was used to design the number of work of the roll forming machine, and the actual test was carried out. All the finished rolls are chrome-plated, using slow plating process, with good adhesion. The roll is processed at one time in the CNC machining center, and the grinding is carried out on the mirror grinder, which improves the smoothness of the processing. This rolling treatment can reduce the internal stress release of the plate and ensure the flatness of the plate during the forming process. The roll forming machine adopts double head type, each side has two sets of rolls. Swapping the previous position will form the other side. The roller is made of high-grade steel, after thorough heat treatment and precision machining by CNC machine tools, the surface is chrome-plated to improve the smoothness and hardness, thereby increasing the service life. Small corrugated cardboard is very important. If the convexity of the upper and lower corrugated cardboard is not suitable, the height of the small corrugated cardboard on the surface is different, which will cause uneven refraction and even destroy the surface quality of the steel plate. The roller adopts the whole structure and is processed on a large numerical control machine tool, which has the characteristics of high rigidity, high strength and high precision. If you want to add a roof panel forming machine (optional), you can use an integral frame, the base of which is separated from the base of the forming machine, so that more profiles can be produced in the future.

Rock wool edge milling

The edge milling machine is used to mill the edge of rock wool into a section that meets the requirements of overlapping.

Soft surface layer heat shrinkable film baler

The packer adopts programmable controller, man-machine dialogue touch screen automatic control. The palletized plates are automatically fed, bagged, sealed (cut), pushed, heat shrunk, and cooled. The cutting knife is fast and the sealing is firm. It is completely designed for the characteristics of small stacking of soft surface layer and fast production speed. Heat shrinkable packaging is carried out on one piece or multiple pieces of plate to achieve transparent and beautiful, moisture-proof, dust-proof, anti-scattering and other effects after packaging.

Slitting device, side cutting device and winding device

After a single batch of orders is completed, a horizontal rack pre-cutting machine is used to cut the steel plate to avoid waste. The slitting device can meet the requirements of different specifications of steel coils to produce different products. Horizontal frame milling cutter: use the up and down action of the hydraulic cylinder to cut the steel plate, and use the linear guide to cut the frame. Function: Used to produce fixed-length sandwich panels or test rolling machines; cut off the steel plate before the completion of a single batch of products to avoid waste; cut off the steel plate during emergency shutdown and normal shutdown. Side cutting machine: use the blades on the upper and lower rotating shafts to drive the gear for slitting, which is used for side cutting wider materials. It includes a blade drive device and a scrap winder, which can meet different customer requirements. The machine adopts a special design, through the side linear guide rail, adjust the screw, can quickly move the opening assembly, thereby changing the different opening width. The blade gap does not need to be adjusted; the efficiency can reach more than 5 times that of ordinary disc cutters.

Pallet palletizing of rock wool

Rock wool pallet palletizing: When the rock wool is used up on the palletizer, the brackets are automatically folded, reducing the mechanical work intensity.